Pioneering the Next Generation of

High-Performance
Materials

Expanded Polypropylene (EPP) is a versatile, high-performance material offering unparalleled benefits across various industries from Automotive to Defence, and even the rapidly growing Drone sector.

The Ultimate Solution for
Strength, Flexibility and Sustainability

EPP can withstand significant impact without deforming, making it ideal for protective packaging and resilient automotive parts. It ensures product safety during transportation and endures daily use. Its flexibility allows for moulding into various shapes and sizes, enabling innovative design solutions in industries like Automotive and Aerospace. Unlike many other materials, it can be reused multiple times without significant degradation in quality.

30+ Years

of industry expertise

100+ CUSTOMERS

across multiple sectors

bajaj carpets logo Bharat Seats Limited logo Fiat Logo Golde Pune logo Grupo Antolin logo Honda Logo International Automotive Components logo INALFA ROOF SYSTEMS Logo Johnnette Logo Mahindra Logo Motherson Sumi Systems Ltd logo Nissan schneider electric infrastructure ltd SIPL Auto Components Sepreme Treon logo Tata Motors Tata Auto tdsg Toyota WV Webasto logo

Revolutionising Automotive Design with EPP

EPP is revolutionising the Automotive industry with its lightweight, impact-resistant and durable properties. Used in everything from energy-absorbing bumpers to ergonomic seating components, EPP not only enhances vehicle safety but also improves fuel efficiency through weight reduction. Unlike traditional materials, EPP maintains its structural integrity after multiple impacts, offering long-lasting protection and performance.

Revolutionising Automotive Design with EPP

EPP is revolutionising the Automotive industry with its lightweight, impact-resistant and durable properties. Used in everything from energy-absorbing bumpers to ergonomic seating components, EPP not only enhances vehicle safety but also improves fuel efficiency through weight reduction. Unlike traditional materials, EPP maintains its structural integrity after multiple impacts, offering long-lasting protection and performance.

Revolutionizing Automotive Design with EPP

EPP is revolutionizing the automotive industry with its lightweight, impact-resistant, and durable properties. Used in everything from energy-absorbing bumpers to ergonomic seating components, EPP not only enhances vehicle safety but also improves fuel efficiency through weight reduction. Unlike traditional materials, EPP maintains its structural integrity after multiple impacts, offering long-lasting protection and performance.

Interior Panel/Cockpit
  1. Shroud Lower Foam
  2. Steering Column Pads
  3. Topper Pad
Console
  1. Back Cover
  2. Arm Rest
Door Trims
  1. Door Panel
  2. Pelvic Pusher Foam
Seating
  1. Second Row Seat
  2. Seating Reinforcement
Floor Carpet
  1. Floor Spacer
Trunk/Boot Space
  1. Trunk Floor
  2. Trunk Panel or Tool Caddy/Kit
  3. Parcel Shelf
Roof Liners
  1. Sun Visor
  2. Pillar liner
  3. Head Rest
  4. Head Liner
Exterior Parts
  1. Bumper Core
  2. Battery Cover
  3. Wheel House Liner

Interior Panel

Interior Panel/Cockpit Image Console Image Door Trims Image Seating Image Floor Carpet Image Trunk/Boot Space Image Roof Liners Image Exterior Parts Image
Interior Panel/Cockpit
  1. Shroud Lower Foam
  2. Steering Column Pads
  3. Topper Pad
Interior Panel Image
Console
  1. Back Cover
  2. Arm Rest
Console Image
Door Trims
  1. Door Panel
  2. Pelvic Pusher Foam
Door Trims Image
Seating
  1. Second Row Seat
  2. Seating Reinforcement
Seating Image
Floor Carpet
  1. Floor Spacer
Floor Carpet Image
Trunk/Boot Space
  1. Trunk Floor
  2. Trunk Panel or Tool Caddy/Kit
  3. Parcel Shelf
Trunk Image
Roof Liners
  1. Sun Visor
  2. Pillar liner
  3. Head Rest
  4. Head Liner
Roof Liners Image
Exterior Parts
  1. Bumper Core
  2. Battery Cover
  3. Wheel House Liner
Exterior Parts Image

Enhancing Drone Performance

The Drone industry demands materials that are not only lightweight and durable but also capable of withstanding the unique stresses of aerial environments. Expanded Polypropylene meets these challenges head-on, offering a combination of properties that make it ideal for various drone applications.

Lightweight for Enhanced Flight Efficiency

Impact Resistance for Crash Protection

Thermal and Chemical Resistance

Customisation for Specialised Drones

Safeguarding Drones in
Extreme Weather Conditions

The growing Drone industry requires packaging solutions that offer robust protection without adding unnecessary weight. Expanded Polypropylene is the ideal material for drone packaging, providing a blend of strength, lightweight construction and protective capabilities to ensure drones and their components are securely transported and stored.

Superior Protection for Sensitive Components

Lightweight Design for Cost-Effective Shipping

Thermal and Chemical Resistance
for Harsh Environments

Custom-Fit Packaging for All Drone Models

Reusable and Sustainable Packaging

EPP Dunnage

In industrial and manufacturing environments, protecting products during storage and transportation is critical to maintaining quality and reducing costs. Expanded Polypropylene is the ideal material for dunnage solutions, offering a combination of strength, lightweight design and environmental benefits that set it apart from traditional packaging materials.

Cost effective

High surface protection

Reusable

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  • Future of Global Drone Manufacturing
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FAQs

EPP combines low density with high energy absorption, which helps vehicle programmes reduce mass while meeting stringent crash and NVH targets. It also recovers its shape after impact, tolerates a wide temperature range and resists chemicals common in automotive environments. These attributes make it ideal for energy absorbers, battery spacers, seat cores and interior trim blocks.

Yes. K. K. Nag Private Limited uses in-house CAD modelling and multi-cavity tooling to mould EPP into complex shapes. This enables engineers to achieve tight tolerances and multi-functional designs for both commercial and passenger vehicles, along with defence housings that require specific compression and rebound characteristics.

EPP’s high strength-to-weight ratio and vibration-damping make it a strong fit for drones. Airframe panels, payload cradles and protective housings benefit from the material’s impact resistance while its low density supports longer flight time and higher payload efficiency.

EPP maintains structural integrity over many logistics cycles. Its closed cell structure resists moisture, allowing returnable dunnage and tote inserts to last through repeated handling and cleaning. Customers often report significant cost savings and waste reduction when replacing single-use packaging with EPP-based returnable systems from K. K. Nag Private Limited.

Expanded Polystyrene (EPS)

In 1971, we indigenised the production of foamed moulded parts using Polystyrene beads. Today, we continue to serve major multinational organisations with our unique packaging solutions and components.

Rotomould

We use this versatile technology to convert products that have traditionally been made in metal, wood and fibreglass to rotationally moulded polymers. This gives the customer substantial advantages with respect to cost and utility.